| WHAT THE HECK IS A STROKER?
The term 'Stroker' means that someone has increased the
stroke of their engine. Displacement is
determined by BORE (the size of your piston) and STROKE (how far that piston
travels up and down). There are two ways to increase displacement:
You can increase bore (with a larger piston), and/or you can increase stroke
by moving the crank pin (the pin holding the rod to the flyweights) further
outwards on the flyweights.
If you aren't familiar with general engine operation,
check out some diagrams:
WHY STROKE INSTEAD OF JUST GO BIG BORE?
Okay, so we've increased the stroke. You now have
more power from the displacement increase, but you've also gained more
torque. Why? Because moving that pin location outward on the
crank is just like using a longer wrench to remove a stubborn bolt.
You've given the engine more leverage. This allows the engine to
generate power at lower rpm much more easily.
Another good thing about increasing the stroke is that
with any engine that you plan on really going big, it makes more sense to
increase bore and stroke, rather than just stick in a whopping large piston.
In most cases, keeping the bore and stroke increases relatively equal, you
will end up with a powerhouse that's more reliable and delivers power more
evenly.
GREAT, WE'VE STROKED THE CRANK, AND THE PISTON'S
HITTING THE HEAD, NOW WHAT?
Ok, there's a few ways to solve the problem:
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You can make the cylinder
taller using a base plate (spacer). This works
very well on 2 strokes, but can create more problems with 4 strokes since
you'll have the timing chain to deal with.
-
You can have a piston made
that is shorter, or modify a stock piston.
On minor stroke increases (totaling 2mm or less), you can sometimes modify the
stock piston to fit. More than 2mm would require a special piston -
that can get expensive unless you plan on talking 3 of your buddies into
doing the same thing.
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You can have a shorter rod.
Here's where the famous Powroll engineering
comes into play. Back in the stone age (okay, 1962), Paul Olmstead
(founder of Powroll), created an ingenious method of shortening rods.
The 'Shrunk Rod" process uses heat and pressure to create a rod that's the proper
length for our stroker cranks and actually increases the strength of the
rod.
Powroll doesn't use our patented method for rod shortening
on every crank we stroke. Our development team works with each engine
design to determine the optimum rod length to stroke ratio. If the
stock rod length is the most advantageous, we don't shorten it. We use
a piston with a shorter pin-to-deck height to keep things working right.
There are also some engines which have a weak rod design.
We replace those stock rods with our own heavy duty rod which is the correct
length.
CAN'T I JUST REPLACE THE ROD WITH A LONGER ONE?
Rod length has
nothing to do with displacement. Really. Trust us on this one.
Here's the best
way to figure out why this is true. You've probably got a glass of
your favorite beverage sitting in front of you right now, don't you?
Okay, lets say that glass is 1/2 full and has 10 oz of liquid inside.
Now, pick up the glass and hold it up in the air.
Is there more
liquid in the glass? Nope. Same amount, it's just in a different
location.
Now, put the glass
back down. Same amount of liquid? Of course -- unless you
cheated and took a swig on the way down.
The rod does the
same thing that your arm just did. It only changes the location, but
not the displacement.
Changing rod
length can change the way an engine produces power, but it will never change
the actual displacement.
Okay, take a drink
of the stuff in the glass, you deserve it!
WHAT IS DISPLACEMENT?
Displacement is another term for engine size.
It means 'how much volume is displaced by the piston travel'.
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Figure 1 - SINGLE CYLINDER CRANK
The
crank is what transfers the power of the
'explosion' of fuel and spark to the wheels.
Every time your engine fires, the piston is forced downward in the
cylinder.
The PISTON is
connected to the ROD by the
PISTON PIN, the ROD is connected
to the CRANK by the CRANK PIN.
The crank is held in the engine cases by main bearings located at the
CRANK CENTER. This means that all the downward force of the
explosion is turned into rotation, and the crank spins. |
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| STOCK STROKE
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Figure 2 - STOCK STROKE PISTON TRAVEL |
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| STROKED CRANK STROKE
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Figure 3 - STROKED CRANK PISTON TRAVEL The piston and cylinder
circumference remain the same, but the piston now travels further up and
down in that cylinder.
So, if you put the piston
at BDC and poured fluid in there - you'd be able to fit more fluid,
right?
That is how a stroker gives you more
displacement.
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So, what is a 'Shrunk Rod',
and how does Powroll make them? The photo at left shows a
standard rod, then the same rod after processing.
Powroll uses a patented heat-and-shrink process which shortens the
rod to the proper length, and also strengthens it. |
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